| Each bead begins with a small piece of copper refrigeration
tubing. Bob places it on a stainless steel mandrel and heats
it in the flame of a propane torch until it is red hot. |
 |
| Once the tubing is red-hot, it is rolled in a finely ground enamel
glass that is the consistency of sand. This fine enamel adheres
well to the hot copper and makes a "sticky" base for the
larger chunks that will be applied next. Bob usually repeats
this process about five times, going back to the torch between coats
to heat it up so that more enamel will be accepted. |
 |
| To build up the size of the bead, Bob begins to slowly add more
enamel, in the form of small chunks. This is the very same material
as in the previous step, but it is ground more coarsely. After
picking up a few chunks of enamel, Bob returns the bead to the flame
while continually rotating it to maintain the shape. |
 |
| Bob continues to add more chunks of enamel until the bead is the
size he wants. |
 |
| Beads can be formed into a variety of shapes by rolling or pressing
them on an aluminum marving pad as shown at right. They must
be returned to the heat of the torch at least a few seconds after
working them on the marving pad, so that the glass won't go into shock
and crack. |
 |
| Once the basic bead is the shape and size desired, the fun begins!
Bob adds colored chunks of enamel that will become part of the design. |
 |
While the bead is in
the flame, Bob takes a dental pick and draws through the color to
make the beautiful designs that make his beads "one-of-a-kind"!
People often ask if the
designs are painted on.... it may look that way, but the designs
are acually melted enamel glass that is poked and swirled to make
a variety of beautiful designs.
Once Bob is satisfied
with his creation, the bead is left to cool slowly in a ceramic
blanket for about 30 minutes. |
 |
| These beads are ready to be made into a pair of earrings. |

|